Design of Bybass Valve with Equal Percentage Flow Regulation for Two-Stage Turbocharger System of Diesel Engine
DOI:10.13949/j.cnki.nrjgc.2021.02.012
Key Words:two-stage turbocharger system  special shaped by-pass valve  multi-cross section mixing valve  characteristics of flow field  regulation characteristic
Author NameAffiliation
LENG Ling, CHENG Jianghua, WANG Zhenbiao, LIU Sheng, SHI Lei, DENG Kangyao 1. Key Laboratory for Power Machinery and Engineering of Ministry of Education, Shanghai Jiao TongUniversity, Shanghai 200240, China
2. China North Engine Research Institute, Tianjin 300400, China 
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Abstract:Aiming at the requirement of wide range and high precision regulation characteristics of marine diesel engine two-stage turbocharging by-pass valve, the optimization design research of offset special-shaped by-pass valve disc was carried out to realize the equal percentage flow regulation characteristics, which solves the problem of low flow adjustment accuracy of universal quick-open by-pass valve. And the bypass valve with equal percentage flow characteristics can achieve consistent control parameters within the full opening range. According to the different special-shaped valve structures, the flow regulation characteristics were analyzed, and the design method of multi-cross section mixing valve was put forward. Through the flow characteristic test of various valves, the effective adjustment range of multi-cross section mixing valve was verified. The research shows that the flow characteristics of the optimized multi-cross section mixing valve are the closest to the equal percentage flow characteristics. The maximum effective relative opening is 0.73, which is 2.6 times that of the general plat by-pass valve. The gain change rate is reduced and the regulation accuracy is greatly improved. It shows that the multi-cross section mixing valve can significantly improve the regulation characteristics of the boost pressure, and can effectively and smoothly control the boost pressure of the adjustable two-stage turbocharging system.
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