李国兴,刘东,魏健龙,黄国龙,付伟,王铁,李林涛.重型柴油机湿式缸套穴蚀损伤差异的数值模拟研究[J].内燃机工程,2021,42(6):103-112.
重型柴油机湿式缸套穴蚀损伤差异的数值模拟研究
Numerical Investigation into the Difference of Cavitation Damage in the Wet Cylinder Liner of Heavy-Duty Diesel Engine
DOI:10.13949/j.cnki.nrjgc.2021.06.014
关键词:重型柴油机  缸套振动  空化  模态振型  穴蚀倾向
Key Words:heavy-duty diesel engine  cylinder liner vibration  cavitation  mode shape  cavitation tendency
基金项目:国家自然科学基金青年基金项目(51805335);山西省自然科学基金青年基金项目(201801D2212222);山西省回国留学人员科研资助项目(HGKY2019041);山西省研究生教育创新项目(2020SY554)
作者单位
李国兴,刘东,魏健龙,黄国龙,付伟,王铁,李林涛 1.太原理工大学 车辆工程系太原 0300242.潍柴重机股份有限公司潍坊 261041 
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摘要:针对某款重型柴油机在爆压提升前后出现的穴蚀差异,提出了一种综合缸套振动变形与冷却液空化的耦合建模方法。首先基于活塞-缸套瞬态动力学模型,获取了缸套主副推力侧在活塞侧击作用下的动态响应,并通过台架试验进行了校验。然后,将仿真的振动信号以动网格形式输入流场,研究了缸套振动激励下两款柴油机不同水腔区域的空化波动特性,并结合试验与数值模拟解析了高爆压柴油机缸套穴蚀显著的主要原因。结果表明,缸套在活塞侧击作用下的振动响应与其约束模态有关,流场的空化强度与缸套振动幅值并非线性相关,而是与缸套的振动频率和模态振型存在耦合相关关系。
Abstract:A coupling modeling method combining cylinder liner vibration deformation and coolant cavitation was proposed for investigating into the cavitation differences of heavy duty diesel engines before and after combustion pressure improving. Based on the transient dynamic model of piston-cylinder liner, the dynamic response of the cylinder liner to side impact of the piston was simulated and verified by the bench test. Then, the simulated vibration signals were input into the flow field in the form of grid deformation. The cavitation fluctuation characteristics in different flow fields of two diesel engines under excitation of cylinder liner vibrations were studied, and the main reasons for the significant cavitation of cylinder liner excited by explosion pressure were analyzed. The results show that the vibration response of the cylinder liner to piston side impact is related to its constrained modes, and the cavitation intensity of the flow field is not linearly correlated with the vibration amplitude of the cylinder liner. But it is found that there is a coupling correlation between cavitation intensity and vibration frequency and mode shapes.
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