基于PSO-Elman神经网络与分位数回归的活塞环−气缸套磨损量预测模型与分析

    Prediction Model and Analysis of Piston Ring−Cylinder Liner Wear Based on PSO-Elman Neural Network and Quantile Regression

    • 摘要: 为实现柴油机活塞环−气缸套磨损量的精准预测,提出一种基于粒子群优化(particle swarm optimization, PSO)的Elman神经网络结合分位数回归的区间预测方法。首先通过往复式加速磨损试验台获取不同工况下的磨损量数据,构建以载荷、温度和磨损时间为输入,磨损量为输出的预测模型;然后利用PSO算法对Elman神经网络的隐藏层神经元数量、学习率、正则化系数等关键超参数进行自动寻优,并引入Dropout机制以增强模型泛化能力;最后结合分位数回归构建95%置信区间,量化预测不确定性。结果表明:与基础Elman和贝叶斯优化Elman (Bayesian optimization algorithm, BOA-Elman)模型相比,PSO-Elman模型在活塞环与气缸套的测试集上均表现出更优的预测精度,其决定系数(R2)分别达到0.985 4和0.987 9,平均绝对百分比误差(mean absolute percentage error, MAPE)分别降至1.14%和1.12%;同时,该模型的预测区间覆盖率最高可达96.15%,区间宽度更为紧凑,在保证可靠性的前提下有效平衡了预测精度与不确定性。该方法可为活塞环−气缸套的寿命评估与视情维护提供支持。

       

      Abstract: An interval prediction method combining a particle swarm optimization(PSO)-optimized Elman neural network with quantile regression was proposed to achieve precise wear prediction for diesel engine piston ring−cylinder liner pairs. Wear data under different operating conditions were first collected using a reciprocating accelerated wear test rig, and a predictive model was constructed with load, temperature, and duration as inputs and wear amount as the output. Key hyperparameters of the Elman network, such as the number of hidden layer neurons, learning rate, and regularization coefficient, were then automatically optimized using the PSO algorithm, while a Dropout mechanism was introduced to enhance model generalization. Quantile regression was integrated to construct a 95% confidence interval for uncertainty quantification. Experimental results showed that, compared to the baseline Elman and Bayesian optimization algorithm Elman(BOA-Elman) models, the PSO-Elman model achieved superior prediction accuracy on test sets for both the piston ring and cylinder liner. Coefficients of determination (R2) reached 0.985 4 and 0.987 9, and mean absolute percentage errors(MAPE) were reduced to 1.14% and 1.12%, respectively. Furthermore, the proposed model attained a prediction interval coverage probability of up to 96.15%, with more compact interval widths, effectively balancing prediction accuracy and uncertainty while ensuring reliability. The method can provide support for the life assessment and condition-based maintenance of piston ring−cylinder liner assemblies.

       

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