连杆轴瓦应力与变形的多因素影响机理与优化

    Multi-Factor Influence Mechanism and Optimization of Stress and Deformation in Connecting Rod Bearing Bush

    • 摘要: 为研究多因素工况下连杆轴瓦的受力与变形规律,建立了基于有限元方法的连杆-轴瓦三维耦合模型,并在保证网格收敛性的基础上,模拟分析了轴瓦过盈量、螺栓预紧力、轴瓦材料及螺栓中心距等因素对轴瓦平均接触应力和综合变形度的影响。结果表明,轴瓦材料刚度的提升可降低综合变形度,螺栓预紧力与过盈量的增大会引起接触应力和变形同步上升,而螺栓中心距对接触应力呈负相关,但其对综合变形的影响具有工况差异。进一步通过正交试验与灰色关联分析对多目标进行优化,获得最优参数组合为:轴瓦材料弹性模量170.4 GPa,过盈量0.04 mm,螺栓预紧力55 000 N,螺栓中心距58 mm。有限元仿真结果显示,该组合下轴瓦瓦背接触应力较原始方案降低约5%,综合变形度下降超过20%。研究结果表明,合理的参数匹配能够有效改善连杆轴瓦的受力与变形特性,并为连杆轴瓦结构的优化设计与工程应用提供可靠依据。

       

      Abstract: To investigate the stress and deformation behavior of connecting rod bearing bushes under multi-factor conditions, a three-dimensional coupled finite element model of the connecting rod−bearing bush was established. Based on mesh convergence verification, the effects of interference fit, bolt preload, bush material, and bolt center distance on the average contact stress and comprehensive deformation were analyzed. The results indicate that increasing the bush material stiffness reduces the comprehensive deformation, while higher bolt preload and interference fit simultaneously increase both contact stress and deformation. In contrast, the bolt center distance shows a negative correlation with contact stress and comprehensive deformation. Furthermore, orthogonal test design and grey relational analysis were employed for multi-objective optimization, yielding the optimal parameter combination: bush elastic modulus of 170.4 GPa, interference fit of 0.040 mm, bolt preload of 55 000 N, and bolt center distance of 58 mm. Finite element simulations demonstrated that, under this combination, the bush−back contact stress decreased by approximately 5% and the comprehensive deformation decreased by more than 20% compared with those of the baseline design. The results show that reasonable parameter matching can effectively improve the stress and deformation performance of connecting rod bearing bushes and provide a reliable reference for structural optimization and engineering application.

       

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