船用发动机轴承润滑特性与承载力仿真

    Simulation on Lubrication Characteristics and Bearing Capacity of Marine Engine Bearings

    • 摘要: 以某型船用高速柴油机凸轮轴轴承为研究对象,基于雷诺方程等经典理论方程在MATLAB软件编写仿真程序,建立凸轮轴轴承润滑和油膜承载力特性分析的自主集成模型,并利用AVL Excite软件构建了物理等效的仿真模型进行验证,研究了各档轴承的油膜承载力、轴承最小油膜厚度及凸轮−挺柱接触动力学特性。结果表明:自主集成模型对轴承最小油膜厚度的预测与AVL Excite模型结果高度一致,承载力周期性平均值预测误差为0.34%~13.93%,整体趋势吻合。载荷分布呈现显著层级特征,#1和#9端部轴承油膜承载力低且曲线波动较小;#3、#7和#8轴承载荷高度集中(均值>3 070 N),且波动剧烈;#5轴承因轴系中部反向力矩叠加,呈现独特“平顶”载荷特征。油膜厚度与载荷强关联,端部轴承油膜较厚且稳定, #8档轴承油膜被压缩至微米级(均值约为0.008 3 mm),润滑状态严峻,而#5轴承同时受两侧相邻凸轮反向力矩叠加作用,总体润滑状态极为恶劣。

       

      Abstract: Taking the camshaft bearings of a certain type of marine high-speed diesel engine as the research object, an integrated model for analyzing the lubrication and excitation force characteristics of the camshaft bearings was established. This was achieved by independently developing a simulation program in MATLAB software based on classical theoretical equations such as the Reynolds equation. For verification, a physically equivalent simulation model was constructed using AVL Excite software. The oil film bearing capacity of each bearing, the minimum oil film thickness of the bearings, and the contact dynamics characteristics of the cam-follower pair were investigated. Results indicated that the self-developed integrated model exhibits a highly consistent prediction of the minimum oil film thickness with the AVL Excite results. The prediction error for periodic average load capacity ranges from 0.34% to 13.93%, and the overall trends are in good agreement. The load distribution exhibits a distinct hierarchical characteristic. The end bearings (#1 and #9) bear lower oil film bearing capacity with relatively small fluctuations in their curves. In contrast, the bearings (#3, #4 and #8) experience highly concentrated loads (mean>3 070 N) with significant fluctuations. Due to the superimposed reverse torques at the middle of the shaft system, bearing #5 demonstrates a unique “flat-top” load characteristic. The oil film thickness correlates strongly with the load. The end bearings have a thicker and more stable oil film, while the oil film of bearing #8 is compressed to the micron level (with an average of approximately 0.004 mm), indicating a severe lubrication condition. Meanwhile, bearing #5 is subjected to the superimposed effects of reverse torques from adjacent cams on both sides, resulting in extremely poor lubrication conditions.

       

    /

    返回文章
    返回