1,3-二酮/纳米铜复配添加剂与DLC活塞环−铸铁气缸套摩擦磨损性能的试验分析

    Experimental Analysis on Friction and Wear Properties of 1,3-Diketone/Nano-Copper Composite Additive and DLC Piston Ring-Cast Iron Cylinder Liner

    • 摘要: 针对目前主流减摩抗磨添加剂二烷基二硫代磷酸锌(zinc dialkyl dithiophosphate, ZDDP)含磷、硫元素的环境限制,以含ZDDP的商用润滑油为基础油,引入1,3-二酮和纳米铜复配添加剂进行改性,研究其在宽温域(30~150 ℃)与变载荷(20~40 MPa)条件下,与类金刚石涂层(diamond-like carbon,DLC)活塞环−铸铁气缸套的摩擦学性能及与ZDDP的相互作用。结果表明:与无添加剂、仅添加1,3-二酮相比,复配添加剂在所有工况下均表现出最优的综合摩擦学性能,摩擦系数最多降低17.4%,并实现有效抗磨保护。机理分析发现,该复配体系在摩擦过程中形成的边界膜会抑制ZDDP的吸附解离,尽管部分削弱了ZDDP作用,但仍能显著减摩抗磨,展现出替代ZDDP、应用于低磷硫环保润滑剂的潜力。

       

      Abstract: In view of the environmental restrictions of the current mainstream anti-friction and anti-wear additive zinc dialkyl dithiophosphate(ZDDP) containing phosphorus and sulfur elements, a commercial lubricating oil containing ZDDP was modified by introducing a compound additive of 1,3-diketone and nano-copper. Its tribological performance with diamond-like carbon(DLC) coated piston rings against cast iron cylinder liners, along with the interaction with ZDDP, was investigated under wide temperature (30~150 ℃) and variable load (20~40 MPa) conditions. Results showed that the compound additive exhibited the best overall tribological performance under all test conditions, where the friction coefficient was significantly reduced (with a maximum reduction of 17.4%) and effective anti-wear protection was achieved. Mechanistic analysis revealed that the boundary film formed by the compound system during friction inhibited the adsorption and dissociation of ZDDP. Although the function of ZDDP was partially weakened, it can still significantly reduce friction and wear, demonstrating potential for replacing ZDDP and developing environmentally friendly lubricants with low phosphorus and sulfur content.

       

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