基于三维CFD仿真的柴油机后处理系统SCR混合器性能分析

    Performance Analysis of SCR Mixer in the Diesel Engine Aftertreatment System Based on 3D CFD Simulation

    • 摘要: 基于CONVERGE搭建了柴油发动机后处理系统三维计算流体力学仿真平台,完成了对载体多孔介质模型、尿素热解等模型系数的标定,通过该平台可实现对柴油机后处理系统压力损失、SCR载体入口速度和NH3浓度均匀性及抗结晶能力的预测和优化。基于该仿真平台对4 L柴油机的一字型后处理系统在两种混合器、两种喷嘴、三组工况下的气体流动,及尿素水溶液喷射、分解、结晶等物理化学现象进行仿真和分析。结果表明:与混合器2相比,使用混合器1时后处理系统压力损失略大,选择性催化还原器载体入口的速度均匀性系数基本相同,NH3浓度均匀性系数显著提高;两种混合器结晶风险基本相同;气助喷嘴会降低NH3浓度均匀性和混合器抗结晶能力。

       

      Abstract: A three-dimensional computational fluid dynamics simulation platform for diesel engine aftertreatment systems was established by using the software of CONVERGE. The coefficients of the models, including porous media and urea pyrolysis, were calibrated. Prediction and optimization of the performances of diesel engine aftertreatment systems in terms of pressure loss, velocity and NH3 homogeneity at the selective catalyst reduction(SCR) inlet and anti-deposit ability can be achieved through the platform. Simulation and analysis of gas flow, and physical and chemical phenomena such as urea solution injection, decomposition, crystallization was conducted at multiple boundary conditions based on an in-line aftertreatment system of a 4 L diesel engine. Analysis was carried out on the influence of two types of SCR mixers and two types of urea nozzles on the exhaust gas flow. Results show that, compared with mixer 2, mixer 1 leads to slightly higher pressure loss, similar velocity uniformity at the inlet of the SCR catalyst and significantly higher NH3 uniformity. Both mixers show the similar risks towards deposit. The use of air-assisted nozzle reduces the uniformity of NH3 concentration and the deposition resistance of the mixer.

       

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