衔铁打孔对环形极柱电磁阀动静态电磁力的影响

    Effects of Armature Perforation on Dynamic and Static Electromagnetic Forces in Circular Pole Solenoid Valves

    • 摘要: 为解决衔铁轻量化设计过程中带来的电磁力下降问题,利用Maxwell软件建立了电磁阀静动态电磁力仿真模型,基于电磁力在衔铁上的分布,制定不同的衔铁打孔方案,并分析了衔铁打孔对电磁阀动静态电磁力的影响。结果表明:静态电磁力受电流影响最大,气隙次之;磁轭间区打孔会显著降低静态电磁力,磁轭区打孔则影响较小。在动态特性方面,磁轭区打孔可以增加衔铁俘获磁感应强度能力并通过阻断涡流路径来提升电磁力;随着打孔半径增大,动态电磁力上升率增高,在打孔半径为2 mm时,动态电磁力上升率达670 N/ms,有利于电磁阀快速开启。

       

      Abstract: To address the issue of reduced electromagnetic force during the lightweight design process of the armature, a static and dynamic electromagnetic force simulation model for the solenoid valve was developed using Maxwell software. Based on the distribution of electromagnetic force on the armature, various punching schemes for the armature were devised, and their effects on both dynamic and static electromagnetic forces of the solenoid valve were analyzed. The results show that static electromagnetic force is most significantly influenced by current, followed by air gap variations. Drilling holes in the magnetic yoke area substantially diminishes static electromagnetic force. Conversely, perforating other areas has a comparatively minor impact. In terms of dynamic characteristics, creating holes in the magnetic yoke enhances the armature’s ability to capture magnetic induction intensity and increases dynamic electromagnetic force by obstructing eddy current pathways. Notably, larger punching radii correspond to greater rates of increase in dynamic electromagnetic force. When employing a punching radius of 2 mm, a dynamic electromagnetic force increasing rate of 670 N/ms is achieved, facilitating rapid actuation of the solenoid valve.

       

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