甲醇燃料与金属缓蚀剂协同作用

    Synergistic Effect of Methanol Fuel and Metal Corrosion Inhibitors

    • 摘要: 为解决甲醇燃料对发动机燃油系统金属的腐蚀问题以推动其推广应用,选取8种典型金属缓蚀剂,以H62黄铜、T2紫铜、45#碳钢、HT200铸铁为研究对象,在含质量分数0.50%水和质量分数0.50%甲酸的甲醇体系中,通过腐蚀失重试验(336 h,38 ℃±1 ℃)和表面形貌表征,筛选高效缓蚀剂并探究其复配协同效应。结果表明:当缓蚀剂添加总质量分数为1.00%时,单一抑制剂中,苯并三氮唑、植酸、环己烷对四种金属的综合缓蚀效果较显著,其中苯并三氮唑缓蚀表现最为突出;复配结果显示,苯并三氮唑与植酸以等质量分数0.50%复配对四种金属的缓蚀效果显著优于质量分数1.00%单一组分及等质量分数三元复配(0.33%苯并三氮唑+0.33%植酸+0.33%环己烷);环己烷分子在金属表面的物理吸附会干扰三元复配体系中苯并三氮唑−植酸复合化学膜的形成,从而降低缓蚀性能。

       

      Abstract: To address the corrosion issue of methanol fuel on engine fuel system metals and promote its application, 8 typical corrosion inhibitors were selected for the research focused on H62 brass, T2 copper, 45# carbon steel, and HT200 cast iron in a methanol system containing 0.50% water and 0.50% formic acid by mass fraction. Corrosion weight loss tests (336 h at 38 ℃±1 ℃) and surface morphology characterization were conducted to screen effective inhibitors and explore their synergistic effects in blends. Results revealed that at a total inhibitor concentration of 1.00% by mass, benzotriazole, phytic acid, and cyclohexane individually exhibited remarkable comprehensive corrosion inhibition for all four metals, with benzotriazole showing the most outstanding performance. Blend studies demonstrated that the equimolar mixture of 0.50% benzotriazole and 0.50% phytic acid by mass significantly outperformed both the individual components (1.00% by mass) and the ternary mixture (0.33% benzotriazole+0.33% phytic acid+0.33% cyclohexane by mass) in protecting all metals. The physical adsorption of cyclohexane molecules on metal surfaces interferes with the formation of the benzotriazole−phytic acid composite chemical film in the ternary system, thereby reducing corrosion inhibition efficiency.

       

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