柴油机球墨铸铁活塞蠕变−疲劳寿命预测方法

    Creep−Fatigue Life Prediction Method of Gray Cast Iron Pistons for Diesel Engines

    • 摘要: 针对柴油机球墨铸铁活塞在运行过程中承受高温、高压及周期性热−机械负荷作用下导致的失效问题,以某款柴油机球墨铸铁活塞为对象,采用试验测试与数值模拟相结合的方法,开展了球墨铸铁活塞温度场试验和材料蠕变−疲劳寿命试验,建立与标定了球墨铸铁活塞传热数值模型,分析了标定工况与最大转矩工况下活塞的温度场、热应力和热机耦合应力,评估了蠕变−疲劳损伤下球墨铸铁活塞的寿命。结果显示:球墨铸铁活塞在标定工况与最大转矩工况循环载荷作用下的蠕变−疲劳损伤最大值为0.21,蠕变−疲劳寿命为1 064次,失效位置位于活塞燃烧室内腔。

       

      Abstract: To solve the failure problems of diesel engine ductile iron pistons caused by the high temperature, high pressure and periodic thermal−mechanical loads during operation, a method combining experimental testing and numerical simulation was adopted to conduct temperature field tests and material creep−fatigue life tests on the ductile iron piston, with a certain diesel engine ductile iron piston taken as the object. A heat transfer numerical model for the ductile iron piston was established and calibrated. The temperature field, thermal stress and thermal−mechanical coupling stress of the piston under the rated condition and the maximum torque condition were analyzed. The lifespan of the ductile iron piston under creep−fatigue damage was evaluated. The results show that the maximum creep−fatigue damage of the ductile iron piston under cyclic loads of rated conditions and maximum torque conditions is 0.21, and the creep−fatigue life is 1 064 times, and failure position is located in the combustion chamber cavity of the piston.

       

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