浸没液冷协同隔热材料抑制动力电池模组热失控传播试验

    Experimental Study on Suppressing Thermal Runaway Propagation in Power Battery Modules Using Immersion Cooling Synergized with Thermal Insulation Materials

    • 摘要: 针对车用动力锂离子电池模组的热安全调控问题,提出了浸没式液冷协同隔热材料抑制模组热失控传播的复合式热失控抑制方案,通过试验定量研究了浸没与非浸没情境下的模组热失控升温特性、质量损失和热传播行为。结果表明:与非浸没冷却相比,浸没复合冷却使模组峰值温度降低25.3%,质量损失率下降13.9个百分点,毗邻电池热失控传播速率较非浸没冷却条件下采用1 mm厚气凝胶隔热工况降低24.3%;浸没液(聚烯烃油)的燃烧使系统热安全裕度显著降低,射流火焰高度为非浸没冷却的3.6倍。复合冷却方案下模组局部升温速率峰值较基准值下降约70%,高温环境下隔热材料的热分解导致其长效隔热的性能衰减。最外侧电芯热失控自衰减特性显著,其质量损失较热失控靶电池减少16.7%。

       

      Abstract: To address the thermal safety management of power lithium-ion battery modules for electric vehicles, a composite thermal runaway (TR) suppression strategy utilizing immersion cooling synergized with thermal insulation materials was proposed. Experiments were conducted to quantitatively investigate the temperature rise characteristics, mass loss, and thermal propagation behavior of modules under both immersed and non-immersed conditions. The results demonstrate that, compared to non-immersed cooling, the composite immersion cooling strategy reduces the peak module temperature by 25.3% and decreases the mass loss rate by 13.9 percentage points. Furthermore, the TR propagation rate to adjacent cells under composite cooling is reduced by 24.3% compared to that of the non-immersed cooling with 1mm thick aerogel insulation. However, combustion of the immersion fluid (polyolefin oil) significantly reduces the system's thermal safety margin, with the jet flame height increasing by 3.6 times compared to that of the non-immersed scenario. Under the composite cooling scheme, the peak local temperature rise rate within the module decreases by about 70%. Thermal decomposition of the insulation material in high-temperature environments leads to performance degradation in long-term insulation effectiveness. The outermost cell exhibits notable self-attenuation characteristics during TR, with its mass loss reduced by 16.7% compared to that of the targeted TR cell.

       

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