重型风冷柴油机外特性下关键受热件温度分布

    Temperature Distribution of Key Heated Components Under the External Characteristics of Heavy-Duty Air-Cooled Diesel Engines

    • 摘要: 为解决风冷柴油机功率强化导致的热负荷问题,通过对缸盖和缸套进行温度测试试验,研究外特性下风冷柴油机缸盖与缸套温度分布特性。研究表明:缸套壁面温度总体自上而下逐渐降低,越靠近上止点温度梯度越大,由风压室内侧至外侧缸套温度逐渐升高,靠近进气道侧温度较低,靠近排气道侧温度较高。缸套温度随转速的增大而增大。缸盖火力面整体温度分布不均匀,鼻梁区部位温度最高,靠近进气道侧温度较低,靠近排气道侧温度较高,最大温差超过70 ℃。外特性条件下,缸盖火力面温度随着转速的变化波动不明显,这是因为随着转速的升高,缸盖热负荷增大,但风扇流量也随之增大,冷却能力增强。定转速下缸套与缸盖各测点温度随功率的上升呈线性增长。

       

      Abstract: In order to solve the heat load problem caused by the power enhancement of air-cooled diesel engine, the temperature distribution characteristics of air-cooled diesel engine cylinder head and liner under the external characteristics were studied through the temperature test of cylinder head and liner. Results show that the temperature of the cylinder liner wall decreases gradually from top to bottom. The the temperature gradient of the the upper end point of the cylinder liner relatively higher, and the temperature gradually increases from the inside to the outside of the air pressure chamber. The temperature of the cylinder liner is lower near the inlet side and higher near the exhaust side, and increases with the increase of the rotational speed. The overall temperature distribution of the cylinder head fire surface is not uniform. The highest temperature is in the nose area of the cylinder head. The relatively lower temperature is near the intake channel side of the cylinder head, and the relatively higher temperature is near the exhaust channel side of the cylinder head. And the maximum temperature difference of cylinder head fire surface is more than 70 ℃. Under external characteristic conditions, the temperature of the fire surface of the cylinder head does not fluctuate significantly with the change of rotational speed since the fan flow and the thermal load of the cylinder head both increase with the increase of the rotational speed, thus cooling capacity is enhanced. At a constant speed and with different powers, the temperatures at measurement points of the cylinder head and liner increase linearly with the rise of power.

       

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