高热环境下共轨喷油器的工作特性

    Working Characteristics of Common Rail Injectors in High-Heat Environment

    • 摘要: 针对喷油器所受热负荷显著增加时出现的油量下降、响应延迟增大等问题,使用油浴加热方法模拟喷油器高温工作环境,通过AMESim软件构建了一个考虑外部热源传热的非等温一维仿真模型,研究了不同温度条件下共轨喷油器的工作特性,分析了温度梯度对流动及控制腔室状态的影响。研究发现,温度升高对喷油量体积、喷油速率和喷油持续期有显著影响,且不同轨压和脉宽条件下的变化趋势不同。低轨压条件下,温度升高导致喷油量体积减少,而高轨压下则呈现增大趋势,且高热环境下的燃油物性如黏度与密度的降低会削弱控制腔的泄压和建压能力,从而导致喷油起始点和关闭点普遍延后。同时高热环境下燃油的蒸发速度加快,喷雾液滴粒径变小,使得喷雾与空气动量交换加快,速度降低,进而使喷雾贯穿距减小,喷雾锥角增大,液相喷雾的发展速度与油束面积减小。

       

      Abstract: To address the problems such as decreased fuel volume and increased response delay, the oil bath heating method was used to simulate the high-temperature working environment of the fuel injector. A non-isothermal one-dimensional simulation model considering the heat transfer of the external heat source was constructed through the AMESim software. The working characteristics of the common rail fuel injector under different temperature conditions were studied, and the influence of the temperature gradient on the flow and the state of the control chamber was analyzed. The research results show that the increase in temperature has a significant impact on the fuel injection volume, fuel injection rate and fuel injection duration, and the changing trends are different under different rail pressures and pulse widths. Under low rail pressure conditions, the increase in temperature leads to a decrease in the volume of fuel injection, while under high rail pressure, it shows an increasing trend. Moreover, the reduction of fuel physical properties such as viscosity and density in a high-temperature environment will weaken the pressure relief and pressure-building capabilities of the control chamber, thereby causing the start and stop points of fuel injection to be generally delayed. Meanwhile, in a high-temperature environment, the evaporation rate of fuel increases and the particle size of the spray droplets becomes smaller, resulting in a faster momentum exchange between the spray and the air, a decrease in speed, which in turn reduces the spray penetration distance, increases the spray cone angle, and reduces the development speed of the liquid-phase spray and the oil beam area.

       

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