活塞冷却射流多尺度涡破碎机理与喷嘴参数协同优化

    Multiscale Vortex-Induced Breakup and Coordinated Optimization of Nozzle Parameters for Piston Cooling Oil Jets

    • 摘要: 针对船用柴油机活塞冷却射流油滴靶面捕捉率低、冷却效果不佳的问题,采用了一种耦合S-Omega亚格子模型的壁模化大涡模拟(wall modeled large eddy simulation, WMLES)−流体体积(volume of fluid, VOF)方法,通过数值模拟与试验验证,开展了射流破碎机理及喷嘴参数优化的研究。结果表明:该方法揭示了轴对称模态下多尺度涡动能级串主导的射流近场破碎机理,包括轴向延伸涡诱发液膜界面失稳、轴对称涡环促进液膜剥离、小尺度涡通过能量串级细化液滴。采用该方法后,油滴捕捉率预测的相对误差低于5%;基于正交试验获得长径比1.8、收敛角30°的最优喷嘴方案,使捕捉率提升5.1%,有效强化冷却性能。

       

      Abstract: To address the low oil-droplet impingement capture efficiency and poor cooling performance in marine diesel engine piston cooling jets, a wall modeled large eddy simulation (WMLES) coupled with the volume of fluid (VOF) method, incorporating the S-Omega subgrid-scale model, was employed. Numerical simulations and experiments were conducted to investigate the jet breakup mechanism and nozzle parameter optimization. The results show that the relative error in predicting droplet capture rates is below 5%. The near-field jet breakup is dominated by a multiscale turbulent kinetic energy cascade under axisymmetric mode, where axially extended vortices induce interfacial instability, axisymmetric vortex rings promote film stripping, and small-scale vortices further fragment droplets through energy cascade processes. Based on orthogonal experiments, an optimal nozzle configuration with an aspect ratio of 1.8 and a convergence angle of 30° is identified, increasing the capture efficiency by 5.1%.

       

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