排气门二次开启对重型车用柴油机排气热管理的影响

    Effects of Exhaust Valve Secondary Opening on Exhaust Thermal Management of Heavy-Duty Diesel Engines

    • 摘要: 针对柴油机在低转速低负荷工况下排气温度低导致的后处理系统效率低的问题,以某6缸柴油机为研究对象,搭建了热力学性能试验台架,建立了GT-Power仿真模型,采用自主研制的全可变液压气门机构(fully hydraulic variable valve system, FHVVS)实现排气门的二次开启,使进排气门在进气冲程同时开启,通过回流的热废气改善柴油机排气热管理。试验测量了不同排气热管理方案下柴油机缸内压力、排气温度和燃油消耗量等参数。通过仿真计算改进设计了排气门二次开启的最大升程、开启持续期和开启相位角等主要设计参数,对不同排气热管理方案下排气温度和有效燃油消耗率等参数进行了对比分析。结果表明,改进后的内部废气再循环(internal exhaust gas recirculation, IEGR)排气热管理模式使柴油机各试验工况下的排气温度均提升到了200 ℃以上,有效燃油消耗率相较改进前降低了3.1%。

       

      Abstract: To solve the problem of low efficiency of the after-treatment system caused by low exhaust temperature in diesel engines under low-speed and low-load conditions, a thermodynamic performance test bench was set up for a six-cylinder diesel engine, and a GT-Power simulation model was established. A self-developed fully hydraulic variable valve system (FHVVS) was used to achieve secondary opening of the exhaust valve, allowing both the intake and exhaust valves to open simultaneously during the intake stroke. This enables the recirculation of hot exhaust gases to improve exhaust thermal management in the diesel engine. Parameters such as in-cylinder pressure, exhaust temperature, and fuel consumption under different exhaust thermal management schemes were measured experimentally. Through simulation calculations, key design parameters such as the maximum lift, opening duration, and opening phase angle of the secondary exhaust valve opening were optimized. A comparative analysis of parameters such as exhaust temperature and effective fuel consumption rate under different exhaust thermal management schemes was conducted. The results show that the improved internal exhaust gas recirculation (IEGR) exhaust thermal management mode increased the exhaust temperature to above 200 ℃ across all test conditions of the diesel engine, and the effective fuel consumption rate was reduced by 3.1% compared to that of the original IEGR mode.

       

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