30 kW氢燃料电池用空压机蜗壳优化设计

    Optimization Design of Air Compressor Volute Casings for 30 kW Hydrogen Fuel Cells

    • 摘要: 以某30 kW氢燃料电池用空压机蜗壳作为优化设计对象,对现有样机进行气动性能试验及整机CFD仿真模拟,发现两者结果具有较好的一致性。基于现有样机的叶轮和无叶扩压器对蜗壳进行匹配设计改进,采用数值模拟方法对相同叶轮扩压器、不同参数蜗壳的整机离心式空压机进行模拟,设计出一种新型截面形状的适用于氢燃料电池用空压机的蜗壳。通过分析不同蜗壳参数对空压机整机性能的影响和内部气体流动,得到最优的参数组合。优化后,其整机压比提高8.20%,等熵效率提高1.91%,蜗壳内部的气体流动更加均匀。

       

      Abstract: The volute of a 30 kW air compressor for a hydrogen fuel cell system was taken as the object of optimization. Aerodynamic performance tests were conducted on the original prototype, and CFD simulation of the whole machine was performed, revealing good consistency between the experimental and simulated results. Based on the prototype’s impeller and vaneless diffuser, the volute was redesigned for better matching. Numerical simulations were carried out on centrifugal compressors with the same impeller and diffuser but different volute parameters, leading to the development of a new cross-section-shaped volute suitable for hydrogen fuel cell air compressors. By analyzing the influences of different volute parameters on overall compressor performance and internal air flow, the optimal combination of parameters was determined. After the optimization, the total pressure ratio increases by 8.20%, efficiency improves by 1.91%, and the air flow in the new volute becomes more uniform.

       

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