臧志成,魏家星,卢凯,郭官清,吴燕.喷嘴集成式SCR混合器设计与数值模拟研究[J].内燃机工程,2017,38(4):103-108.
Design of and Numerical Simulation Study on Injector Integrated SCR Mixer
DOI:
Key Words:IC engine  SCR catalytic muffler  mixer design  urea deposition  flow field
Author NameAffiliation
ZANG Zhicheng,WEI Jiaxing,LU Kai,GUO Guanqing,WU Yan Kailong High Technology Co.,Ltd.,Wuxi 214177,China 
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Abstract:A SCR system with an integrated nozzle was designed for a certain type of diesel engine to meet the national Ⅴ emissions standard with crystallized urea less than3 g. First the structure of a perforated pipe combined with a mixer was studied. The results show that both the uniformity coefficient of steam at the carrier front face and the urea evaporation cannot meet the requirements, and there is large block of crystal on the mixer. Then a new type of mixing chamber structure was proposed. With the new structure, the velocity and steam uniformity coefficient at the carrier front face are 0.95 and 0.98 respectively, and the catalyst carrier can be utilized fully. The injection system composed of three-hole nozzle with air-aid spray makes injected droplets hit against the cylinder surface directly. Due to high temperature, liquid film evaporates entirely. In addition, urea injection trajectory forms two large vortexes at the bottom, which promotes the atomization and mixing of the droplets. Finally, an experiment was made, and it verified that this new SCR system meets the national Ⅴ emissions standards. The conversion efficiency of NOxis higher than other structures at low temperature and the urea deposition meets the design requirements.
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